Engineered for Performance. Built for Production.
We don’t just make parts. We help you figure out how to make better ones. Most manufacturers juggle multiple vendors just to get a part made. Stack3d brings material development, SLS, FDM, and Large Format Additive Manufacturing together under one roof, so your engineering team spends less time coordinating and more time solving the problems that actually matter. From early material development to production-ready parts, we’re built to work alongside you at every stage. No handoffs, no gaps, just a faster path from concept to reality.
Full-Stack Additive Manufacturing
Why Integrated Manufacturing Matters
Most manufacturers source materials from one supplier and printing from another, leaving compatibility and performance to chance. Stack3d brings material development and manufacturing together under one roof, giving you greater control over performance, faster development, and a more efficient path to production.
From material formulation to production-ready parts, our capabilities include:
3D Printing Services Built for Real-World Performance
Idea to Prototype to Production
Stack3d moves projects from concept to functional part with a precision and speed most manufacturers can’t offer, backed by more than 60 years of combined additive manufacturing experience. We combine SLS, FDM, and large format additive manufacturing to match the right process to each application, so you’re never stuck forcing your part into a process that wasn’t built for it. Whether you’re developing a prototype, validating a design, or producing small-batch parts, our team has the depth to get it right the first time.
Additive Manufacturing Capabilities
SLS
Selective Laser Sintering (SLS) is a powder bed fusion process used to create complex geometries and functional prototypes with high dimensional accuracy and consistent mechanical performance.
FDM
Fused Deposition Modeling (FDM) is an extrusion-based process used for durable, cost-efficient parts during early-stage development and rapid design iteration.
LFAM
Large-Format Additive Manufacturing (LFAM) is a pellet-based extrusion process used for large-scale functional components and production-oriented parts where throughput, size, and scalability are critical.
Additional Services & Capabilities
Custom Material Production
Production of Non-Standard Materials, Including Custom Colors
Few manufacturers can develop their own thermoplastic materials in-house. Stack3d can, including custom color development and non-standard formulations that fall outside typical off-the-shelf material systems. This includes adjusting material properties, integrating recycled content where appropriate, and developing consistent, repeatable color matching for functional and aesthetic requirements. The result is feedstock engineered specifically for your application, built for reliable processing and predictable performance from day one.
Videos
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News
Stack3d at MD&M Midwest
Stack3d was excited to exhibit at MD&M Midwest, connecting with engineers, product designers, and manufacturing leaders from across the region. The event provided a valuable opportunity to exchange ideas, explore emerging applications, and discuss the [...]
Stack3d Expands Composites Capabilities with CEAD Flexbot Integration
Stack3d is taking a major step forward in advanced composites manufacturing through our partnership with CEAD Group and the integration of CEAD’s Flexbot system into our production facility. The Flexbot is a large-format additive manufacturing [...]
Stack3d Announces Partnership with AMFG to Enhance Digital Manufacturing Experience
Stack3d Digital Manufacturing LLC is proud to announce our official partnership with AMFG, a leading provider of MES and workflow automation software for additive manufacturing.At Stack3d, we deliver end-to-end 3D printing solutions that support every [...]
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