From Pellet Development to Production Parts
Stack3d is the only manufacturer that controls the entire process, from raw material formulation to finished parts. Whether you need a custom thermoplastic blend, production-ready filament, or a large-format printed component, we handle it all in-house so you move faster and stay in control.
Full-Stack Additive Manufacturing
Integrated Material To Part Development
Most manufacturers source their materials from one supplier and their printing from another. Stack3d does both, which means your material is engineered specifically for your application, not just whatever’s available off the shelf. That translates to better part performance, fewer iterations, and faster time to production.
From material formulation to production-ready parts, our capabilities include:
3D Printing Services Built for Real-World Performance
Idea to Prototype to Production
Stack3d delivers on-demand 3D printing that moves directly from concept to functional part without unnecessary handoffs or delays. With more than 60 years of combined additive manufacturing experience, our team supports projects from early design through production-ready components.
We combine multiple manufacturing technologies, including SLS, FDM, and large-format additive manufacturing, to match the right process to each application. Whether you are developing a prototype, validating a design, or producing small-batch parts, we focus on speed, consistency, and real-world performance.
Additional Services & Capabilities
Additive Manufacturing Capabilities
SLS
Selective Laser Sintering (SLS) is a powder bed fusion process used to create complex geometries and functional prototypes with high dimensional accuracy and consistent mechanical performance.
FDM
Fused Deposition Modeling (FDM) is an extrusion-based process used for durable, cost-efficient parts during early-stage development and rapid design iteration. development and rapid design iteration.
LFAM
Large-Format Additive Manufacturing (LFAM) is a pellet-based extrusion process used for large-scale functional components and production-oriented parts where throughput, size, and scalability are critical.
Custom Material Production
Production of Non-Standard Materials, Including Custom Colors
We produce thermoplastic materials tailored to application requirements, including custom color development and non-standard formulations that fall outside typical off-the-shelf material systems.
This includes adjusting material properties, integrating recycled content where appropriate, and developing consistent, repeatable color matching for functional and aesthetic requirements.
The result is application-specific feedstock designed for reliable processing and predictable performance in downstream additive manufacturing and production workflows.
Videos
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News
Stack3d at MD&M Midwest
Stack3d was excited to exhibit at MD&M Midwest, connecting with engineers, product designers, and manufacturing leaders from across the region. The event provided a valuable opportunity to exchange ideas, explore emerging applications, and discuss the [...]
Stack3d Expands Composites Capabilities with CEAD Flexbot Integration
Stack3d is taking a major step forward in advanced composites manufacturing through our partnership with CEAD Group and the integration of CEAD’s Flexbot system into our production facility. The Flexbot is a large-format additive manufacturing [...]
Stack3d Announces Partnership with AMFG to Enhance Digital Manufacturing Experience
Stack3d Digital Manufacturing LLC is proud to announce our official partnership with AMFG, a leading provider of MES and workflow automation software for additive manufacturing.At Stack3d, we deliver end-to-end 3D printing solutions that support every [...]
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